Sigma Mixer:
The Sigma mixer extruder is ideal for the kneading and mixing of highly viscous materials such as:
- Dough (for bakery or food industries)
- Putty (for construction or paint industries)
- Rubber solutions (for tire manufacturing and rubber products)
- Adhesives (for packaging or construction applications)
- Polymers (for plastic, resin, and chemical industries)
This machine features dual counter-rotating blades, which ensure thorough mixing and uniform consistency, making it excellent for products that require high shear forces and precise blending. The Sigma mixer extruder can also be equipped with extrusion capabilities, allowing it to form products after mixing, providing a versatile solution for various industries.
Its robust design and ability to handle complex, thick materials make it a valuable piece of equipment in industries such as food production, chemicals, rubber, and adhesives.
Rubber Adhesive Sigma Mixer
Butyl Rubber Sigma Mixer
Rubber Adhesive Sigma Mixer
The features of this sigma mixer are as under:
1. Independent energy-efficient drive arrangement for front and rear blades making the mixer assembly compact, occupying less floor space.
2. Product re-circulation, bottom discharge through a pump results in improvement of mix quality, reduction in solvent consumption due to minimal vapourization.
3. 360-degree cooling jackets ensure product temperature is maintained to minimize solvent losses.
4. Variable frequency drive for front & rear blades results in optimization of mix cycle, reducing power consumption per batch and provides the flexibility of speed change.
5. Static electricity pick-up from rotating shafts ensure safe operations. 6. Optional condenser for solvent vapors can be mounted on the top of the mixer – there by brining about a reduction in solvent consumption Our mixers are used for the manufacture of Medical and Surgical Tapes. The Mixers supplied have been in the capacity ranging from 300 Liter to 2500 Liter.
Butyl Rubber Sigma Mixer Sealant Chemical Sigma Kneader Acrylic Latex Sealant Double Z Blade Mixing Machine
Main Features:
2. Type: normal type , vacuum type.
3. Function: can be cooling or heating ( electric heating, circulation oil heating or steam heating ).
4. Discharge way: hydraulic tilt , screw extruding , bottom valve.
sigma mixer/Z blades mixer/kneading machine/sigma kneader with double Z/Sigma Blades, is to be used for mixing and kneading of low-to high-viscosity products in many industries such as BMC/DMC, Chewing gum, candy/sugar paste, plasticize/silly putty, Hot melt adhesive , silicon compound, CMC/Cellulose, Electrode paste, carbon, pencil leads, soap, pigments, inks, plastic etc.
Machine structure:
Including kneading/mixing system, machine base, hydraulic system, transmission system, electric control system, heating system (optional), cooling system (optional), vacuum system (optional)
—- Discharge: Tilting discharging
Screw extruding discharging
Ball valve/bottom plate ( manual, electrical, pneumatic)
—- Heating: electric heating, hot water heating, hot oil heating, steam heating
— Cooling: Z blades water cooling, mixing chamber with jacket for cooling purpose.
—- Vacuum system: water-ring vacuum pump and buffer tank.
Technical Specification of Rubber Adhesive Sigma Mixer
| Model(L) | ABFSM-1 | ABFSM-2 | ABFSM-5 | ABFSM-10 | ABFSM-50 | ABFSM-100 | ABFSM-200 | ABFSM-300 | ABFSM-500 | ABFSM-1000 | ABFSM-1500 | ABFSM-2000 | |||||||||
| volume(L) | 1 | 2 | 5 | 10 | 50 | 100 | 200 | 300 | 500 | 1000 | 1500 | 2000 | |||||||||
| Steam pressure(Mpa) | 0.3 | 0.34 | 0.34 | 0.34 | 0.34 | 0.34 | 0.34 | 0.34 | 0.34 | 0.34 | 0.34 | 0.34 | |||||||||
| Hot oil circulation(Mpa) | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | |||||||||
| Electric heating(Kw) | 0.5 | 1 | 1.5 | 2 | 3-6 | 4-11 | 6-15 | 6-18 | 12-24 | 18-36 | 32-45 | / | |||||||||
| Fast Rpm | 45 | 42 | 60 | 45 | 35 | 36 | 36 | 40 | 30 | 35 | 40 | 35 | |||||||||
| Slow rpm | Speed ratio 1.0-1.9 as option, according to materials features. | ||||||||||||||||||||
| Main motor (Kw) | 0.37-1.1 | 0.55-1.5 | 0.75-2.2 | 1.5-3 | 3-5.5 | 4-11 | 5.5-15 | 5.5-18 | 11-45 | 18.5-75 | 22-90 | 45-160 | |||||||||
| Vacuum | ≤-0.094Mpa | ||||||||||||||||||||
| Discharge | 1.manual (for small capacity) 2.bottom ball valve 3.electric tilting 4.screw extruding | ||||||||||||||||||||
Need a Mixer ?
Contact : Abster Equipment
Contact Person: Mr Hitesh Gandhi
Email us: sales@abfindia.co.in, info@abfindia.net
Call us:+91-9879-091-953 Website: www.sigma-mixer.com
